High-Conductivity and Moisture-Tolerant Sulfide Electrolyte Enabled by Bifunctional Coating for Practical All-Solid-State Lithium Batteries
Corresponding Author: Junhua Hu
Nano-Micro Letters,
Vol. 19 (2027), Article Number: 51
Abstract
The pursuit of safer and higher-energy-density batteries has driven the advancement of all-solid-state lithium batteries (ASSLBs). Among various material systems, sulfide solid-state electrolytes (SEs) stand out as highly promising candidates owing to their exceptional ionic conductivity. Nevertheless, their extreme sensitivity to moisture results in the release of toxic H2S and rapid structural degradation, which severely impedes their scalable manufacturing under ambient conditions. A bifunctional (3-mercaptopropyl)trimethoxysilane (MPTMS) coating strategy is herein presented to shield Li5.5PS4.5Cl0.8Br0.7 (LPSCBr) from moisture-induced degradation. The MPTMS layer forms a hydrophobic barrier of approximately 10 nm, which reduces H2S emission by 93.0% after 35 min of exposure to 30% relative humidity, while maintaining 83.1% of the initial ionic conductivity (10.8 mS cm−1). This approach tackles the core challenge associated with sulfide solid-state electrolytes: the realization of compatibility with controlled ambient air without sacrificing critical electrochemical properties. The modified electrolyte maintains a high ionic conductivity (> 5.7 mS cm−1) even after 10 h of air exposure. When applied in all-solid-state cells paired with LiNi0.83Co0.11Mn0.06O2 cathodes, it exhibits remarkable electrochemical performance, delivering a capacity retention of 84.6% after 1000 cycles. By enabling moisture-tolerant processing, MPTMS-modified LPSCBr SEs lay a solid foundation for the scalable, high-performance, and cost-effective production of ASSLBs.
Highlights:
1 (3-Mercaptopropyl)trimethoxysilane (MPTMS) forms a hydrophobic coating on Li5.5PS4.5Cl0.8Br0.7 (LPSCBr) via synergistic covalent bonding of dual functional groups (–SH and –Si(OCH3)3).
2 The siloxane network blocks moisture, and S–S bonds stabilize the PS43− framework to inhibit electrolyte hydrolysis fundamentally.
3 The bifunctional MPTMS coating on LPSCBr simultaneously enhances electrolyte moisture resistance and cathode interfacial stability.
Keywords
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References
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N. Kamaya, K. Homma, Y. Yamakawa, M. Hirayama, R. Kanno et al., A lithium superionic conductor. Nat. Mater. 10(9), 682–686 (2011). https://doi.org/10.1038/nmat3066
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Q. Zhang, D. Cao, Y. Ma, A. Natan, P. Aurora et al., Sulfide-based solid-state electrolytes: synthesis, stability, and potential for all-solid-state batteries. Adv. Mater. 31(44), 1901131 (2019). https://doi.org/10.1002/adma.201901131
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M. Liu, J.J. Hong, E. Sebti, K. Zhou, S. Wang et al., Surface molecular engineering to enable processing of sulfide solid electrolytes in humid ambient air. Nat. Commun. 16, 213 (2025). https://doi.org/10.1038/s41467-024-55634-8
K.T. Kim, J. Woo, Y.-S. Kim, S. Sung, C. Park et al., Ultrathin superhydrophobic coatings for air-stable inorganic solid electrolytes: toward dry room application for all-solid-state batteries. Adv. Energy Mater. 13(43), 2301600 (2023). https://doi.org/10.1002/aenm.202301600
D.H.S. Tan, A. Banerjee, Z. Deng, E.A. Wu, H. Nguyen et al., Enabling thin and flexible solid-state composite electrolytes by the scalable solution process. ACS Appl. Energy Mater. 2(9), 6542–6550 (2019). https://doi.org/10.1021/acsaem.9b01111
D.Y. Oh, Y.J. Nam, K.H. Park, S.H. Jung, S.-J. Cho et al., Excellent compatibility of solvate ionic liquids with sulfide solid electrolytes: toward favorable ionic contacts in bulk-type all-solid-state lithium-ion batteries. Adv. Energy Mater. 5(22), 1500865 (2015). https://doi.org/10.1002/aenm.201500865
H. Liu, Y. Liang, C. Wang, D. Li, X. Yan et al., Priority and prospect of sulfide-based solid-electrolyte membrane. Adv. Mater. 35(50), 2206013 (2023). https://doi.org/10.1002/adma.202206013
J. Zuo, E. Torres, Comparison of adsorption of mercaptopropyltrimethoxysilane on amphiphilic TiO2 and hydroxylated SiO2. Langmuir 26(19), 15161–15168 (2010). https://doi.org/10.1021/la102221v
K. Pan, L. Zhang, W. Qian, X. Wu, K. Dong et al., A flexible ceramic/polymer hybrid solid electrolyte for solid-state lithium metal batteries. Adv. Mater. 32(17), 2000399 (2020). https://doi.org/10.1002/adma.202000399
D. Li, X. Liu, Y. Li, X. Zhao, M. Wu et al., A versatile InF3 substituted argyrodite sulfide electrolyte toward ultrathin films for all-solid-state lithium batteries. Adv. Energy Mater. 14(47), 2402929 (2024). https://doi.org/10.1002/aenm.202402929
X. Li, J. Liang, J. Luo, M. Norouzi Banis, C. Wang et al., Air-stable Li3InCl6electrolyte with high voltage compatibility for all-solid-state batteries. Energy Environ. Sci. 12(9), 2665–2671 (2019). https://doi.org/10.1039/c9ee02311a
J. Zhang, J. Li, J. Guan, Z. Tian, Z. Ning et al., Argyrodite sulfide electrolytes with dry atmospheric stability for all-solid-state lithium batteries. Adv. Mater. 38(40), e73671 (2026). https://doi.org/10.1002/adma.73671
X. Zhang, X. Li, S. Weng, S. Wu, Q. Liu et al., Spontaneous gas–solid reaction on sulfide electrolytes for high-performance all-solid-state batteries. Energy Environ. Sci. 16(3), 1091–1099 (2023). https://doi.org/10.1039/d2ee03358e
W.D. Jung, M. Jeon, S.S. Shin, J.-S. Kim, H.-G. Jung et al., Functionalized sulfide solid electrolyte with air-stable and chemical-resistant oxysulfide nanolayer for all-solid-state batteries. ACS Omega 5(40), 26015–26022 (2020). https://doi.org/10.1021/acsomega.0c03453
D. Li, Y. Li, H. Liu, M. Wu, X. Qi et al., Constructing uniform ionic conductor coatings on LiCoO2 cathode to realize 4.6 V high-voltage all-solid-state lithium batteries. Interdisciplinary Mater. 4(5), 775–785 (2025). https://doi.org/10.1002/idm2.70006
F. Han, Y. Zhu, X. He, Y. Mo, C. Wang, Electrochemical stability of Li10GeP2S12 and Li7La3Zr2O12 solid electrolytes. Adv. Energy Mater. 6(8), 1501590 (2016). https://doi.org/10.1002/aenm.201501590
S. Zhou, J. Yang, C. Zhen, M.D. Gu, M. Shao, Utilizing the elimination reaction of linear fluorinated carbonate to stabilize LiCoO2 cathode up to 4.6 V. Adv. Mater. 37(23), 2410199 (2025). https://doi.org/10.1002/adma.202410199
Y. Lu, C.-Z. Zhao, J.-Q. Huang, Q. Zhang, The timescale identification decoupling complicated kinetic processes in lithium batteries. Joule 6(6), 1172–1198 (2022). https://doi.org/10.1016/j.joule.2022.05.005
Y.-C. Wu, F. Li, X. Cheng, Y. Tan, X. Huang et al., Interface degradation of LaCl3-based solid electrolytes coupled with ultrahigh-nickel cathodes. Nano Lett. 24(49), 15540–15546 (2024). https://doi.org/10.1021/acs.nanolett.4c03502
Y. Lu, C.-Z. Zhao, R. Zhang, H. Yuan, L.-P. Hou et al., The carrier transition from Li atoms to Li vacancies in solid-state lithium alloy anodes. Sci. Adv. 7(38), eabi5520 (2021). https://doi.org/10.1126/sciadv.abi5520
H. Wu, Y. Cui, Designing nanostructured Si anodes for high energy lithium ion batteries. Nano Today 7(5), 414–429 (2012). https://doi.org/10.1016/j.nantod.2012.08.004