Low-Temperature CH4 Reforming and Water Splitting with Activated NiO/CeO2 as Oxygen Carrier
Corresponding Author: Tadafumi Adschiri
Nano-Micro Letters,
Vol. 18 (2026), Article Number: 285
Abstract
Energy-efficient and selective hydrocarbon reforming techniques are crucial for a sustainable future. This study develops a highly active and selective NiO/CeO2 oxygen carrier (OC) for low-temperature chemical looping partial oxidation of methane and water splitting. By using cubic CeO2 (cCeO2) as support and precisely tailoring the size and electronic structure of Ni active sites, simultaneous low-temperature CH4 activation and high syngas selectivity (CH4-to-syngas selectivity: > 98.5%) were achieved, effectively suppressing CH4 cracking and complete oxidation. The as-synthesized NiO/cCeO2 OCs operate efficiently at 600 °C, significantly lower than the conventional temperature, 800–900 °C. Nearly pure H2 is produced in the water splitting step. High selectivity eliminates the need for additional gas separation and purification units. It is noteworthy that reaction-driven OC activation pretreatment plays a significant role in achieving the stable low-temperature activity, which leads to the moderate aggregation (10–20 nm) of Ni species and transforms Ni2+ from a low-spin state into a high-spin state. The OC structural evolution during reaction, key active sites responsible for water splitting, and the support effect are systematically investigated. The highly precise microstructural manipulation strategies outlined here are expected to guide further advancements in high-performance low-temperature OCs for chemical looping processes.
Highlights:
1 Low-temperature (≤600 °C) CH4 activation and high syngas selectivity (>98.5%, H2/CO2) were simultaneously achieved using the activated NiO/cCeO2 oxygen carrier. Nearly pure H2 was produced during the water splitting step.
2 Synergistic advantages of low operating temperature and high selectivity significantly enhance the energy efficiency of chemical looping CH4 reforming and water splitting process.
3 Precise control over the size and density of Ni sites and activation and structural evolution of NiO/cCeO2 were systematically investigated.
Keywords
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References
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T.A. Sazon, T. Shimizu, Y. Fukushima, T. Adschiri, Y. Kikuchi, Energy intensity in applying low-temperature chemical looping in steam reforming. Process Saf. Environ. Prot. 159, 850–861 (2022). https://doi.org/10.1016/j.psep.2022.01.057
A. Yoko, Y. Fukushima, T. Shimizu, Y. Kikuchi, T. Shimizu et al., Process assessments for low-temperature methane reforming using oxygen carrier metal oxide nanops. Chem. Eng. Process. Process. Intensif. 142, 107531 (2019). https://doi.org/10.1016/j.cep.2019.107531
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D. Li, R. Xu, Z. Gu, X. Zhu, S. Qing et al., Chemical-looping conversion of methane: a review. Energy Technol. 8(8), 1900925 (2020). https://doi.org/10.1002/ente.201900925
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J. He, Q. Yang, Z. Song, W. Chang, C. Huang et al., Improving the carbon resistance of iron-based oxygen carrier for hydrogen production via chemical looping steam methane reforming: a review. Fuel 351, 128864 (2023). https://doi.org/10.1016/j.fuel.2023.128864
A. Yoko, H. Wang, K. Furuya, D. Takahashi, G. Seong et al., Reduction of (100)-faceted CeO2 for effective Pt loading. Chem. Mater. 36(11), 5611–5620 (2024). https://doi.org/10.1021/acs.chemmater.4c00627
M. Tang, L. Xu, M. Fan, Progress in oxygen carrier development of methane-based chemical-looping reforming: a review. Appl. Energy 151, 143–156 (2015). https://doi.org/10.1016/j.apenergy.2015.04.017
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K. Zhao, L. Li, A. Zheng, Z. Huang, F. He et al., Synergistic improvements in stability and performance of the double perovskite-type oxides La2–xSrxFeCoO6 for chemical looping steam methane reforming. Appl. Energy 197, 393–404 (2017). https://doi.org/10.1016/j.apenergy.2017.04.049
X. Wang, G. Fu, B. Xiao, T. Xu, Optimization of nickel-iron bimetallic oxides for coproduction of hydrogen and syngas in chemical looping reforming with water splitting process. Energy 246, 123410 (2022). https://doi.org/10.1016/j.energy.2022.123410
Y. Zheng, K. Li, H. Wang, D. Tian, Y. Wang et al., Designed oxygen carriers from macroporous LaFeO3 supported CeO2 for chemical-looping reforming of methane. Appl. Catal. B 202, 51–63 (2017). https://doi.org/10.1016/j.apcatb.2016.08.024
M. Lee, H.S. Lim, Y. Kim, J.W. Lee, Enhancement of highly-concentrated hydrogen productivity in chemical looping steam methane reforming using Fe-substituted LaCoO3. Energy Convers. Manage. 207, 112507 (2020). https://doi.org/10.1016/j.enconman.2020.112507
X. Yin, S. Wang, B. Wang, L. Shen, Chemical looping steam methane reforming using Al doped LaMnO3+δ perovskites as oxygen carriers. Int. J. Hydrog. Energy 46(67), 33375–33387 (2021). https://doi.org/10.1016/j.ijhydene.2021.07.192
C. Lu, K. Li, X. Zhu, Y. Wei, L. Li et al., Improved activity of magnetite oxygen carrier for chemical looping steam reforming by ultrasonic treatment. Appl. Energy 261, 114437 (2020). https://doi.org/10.1016/j.apenergy.2019.114437
J. Ji, L. Shen, Enhanced co-production of high-quality syngas and highly-concentrated hydrogen via chemical looping steam methane reforming over Ni-substituted La0.6Ce0.4MnO3 oxygen carriers. Fuel 368, 131588 (2024). https://doi.org/10.1016/j.fuel.2024.131588
X. Zhang, Y. Xu, Y. Liu, L. Niu, Y. Diao et al., A novel Ni–MoCxOy interfacial catalyst for syngas production via the chemical looping dry reforming of methane. Chem 9(1), 102–116 (2023). https://doi.org/10.1016/j.chempr.2022.09.007
Z. Li, H. Liu, A. Pang, S. Ji, X. Lu et al., Rutile TiO2 confined atomic palladium species boosts C−C coupling efficiency in sonogashira coupling reactions. Adv. Funct. Mater. 35(50), e05655 (2025). https://doi.org/10.1002/adfm.202505655
Z. Rao, K. Wang, Y. Cao, Y. Feng, Z. Huang et al., Light-reinforced key intermediate for anticoking to boost highly durable methane dry reforming over single atom Ni active sites on CeO2. J. Am. Chem. Soc. 145(45), 24625–24635 (2023). https://doi.org/10.1021/jacs.3c07077
M. Akri, S. Zhao, X. Li, K. Zang, A.F. Lee et al., Atomically dispersed nickel as coke-resistant active sites for methane dry reforming. Nat. Commun. 10, 5181 (2019). https://doi.org/10.1038/s41467-019-12843-w
Z. Li, X. Lu, C. Guo, S. Ji, H. Liu et al., Solvent-free selective hydrogenation of nitroaromatics to azoxy compounds over Co single atoms decorated on Nb2O5 nanomeshes. Nat. Commun. 15(1), 3195 (2024). https://doi.org/10.1038/s41467-024-47402-5
S. Ji, Y.-H. Wang, Y. Zhang, X. Lu, H. Liu et al., Highly exposed subnanometric palladium ensembles on yttrium oxide enable boosted catalytic performance for heck cross-coupling reactions. ACS Nano 19(35), 31496–31506 (2025). https://doi.org/10.1021/acsnano.5c08032
X. Wu, H. Zhang, S. Zuo, J. Dong, Y. Li et al., Engineering the coordination sphere of isolated active sites to explore the intrinsic activity in single-atom catalysts. Nano-Micro Letters 13(1), 136 (2021). https://doi.org/10.1007/s40820-021-00668-6
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G. Zhang, J. Liu, Y. Xu, Y. Sun, A review of CH4CO2 reforming to synthesis gas over Ni-based catalysts in recent years (2010–2017). Int. J. Hydrog. Energy 43(32), 15030–15054 (2018). https://doi.org/10.1016/j.ijhydene.2018.06.091
B. Abdullah, N.A. Abd Ghani, D.N. Vo, Recent advances in dry reforming of methane over Ni-based catalysts. J. Clean. Prod. 162, 170–185 (2017). https://doi.org/10.1016/j.jclepro.2017.05.176
J. Guerrero-Caballero, T. Kane, N. Haidar, L. Jalowiecki-Duhamel, A. Löfberg, Ni Co, Fe supported on ceria and Zr doped ceria as oxygen carriers for chemical looping dry reforming of methane. Catal. Today 333, 251–258 (2019). https://doi.org/10.1016/j.cattod.2018.11.064
J. Yu, T. Le, D. Jing, E. Stavitski, N. Hunter et al., Balancing elementary steps enables coke-free dry reforming of methane. Nat. Commun. 14(1), 7514 (2023). https://doi.org/10.1038/s41467-023-43277-0
Y. Omura, A. Yoko, G. Seong, M. Nishibori, K. Ninomiya et al., Uniform organically modified CeO2 nanops synthesized from a carboxylate complex under supercritical hydrothermal conditions: impact of Ce valence. J. Phys. Chem. C 126(13), 6008–6015 (2022). https://doi.org/10.1021/acs.jpcc.2c00088
A. Yoko, Y. Omura, K. Ninomiya, M. Nishibori, T. Fujita et al., Fusion growth and extraordinary distortion of ultrasmall metal oxide nanops. J. Am. Chem. Soc. 146(23), 16324–16331 (2024). https://doi.org/10.1021/jacs.4c05106
C. Han, A. Yoko, A. Taufik, S. Ohara, M. Nishibori et al., High oxygen storage capacity of ultrasmall Mn-doped CeO2 nanops via enhanced local distortion and Mn(II) lattice substitution. Chem. Mater. 37(3), 1205–1214 (2025). https://doi.org/10.1021/acs.chemmater.4c03107
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